A manufacturing conglomerate made its plants safe and smart
A manufacturing conglomerate made its 5 plants safe and smart — combining apps, IoT sensing and computer vision into one plant-operations layer for 18,000 workers.
The challenge
Across five plants, safety, maintenance and worker services ran on separate manual systems with no shared operating picture.
Across five plants, safety, maintenance and worker services ran on separate manual systems with no shared operating picture — the combined-layer story where sensing, sight and apps must work as one.
What we deployed
NEXUS Helpdesk, Asset and Canteen for operations; PULSE GeoFencer and EnviroSense for safety and environment; VISTA Safety & Security on existing CCTV.
Key capabilities- NEXUS opsHelpdesk, Asset and Canteen for operations.
- PULSE GeoFencerReal-time worker-safety geofencing.
- PULSE EnviroSenseContinuous environment monitoring.
- VISTA SafetyPPE and hazard detection on CCTV.
- One pictureSafety, maintenance and services combined.
- Plant-wideAcross all 5 plants.
How it works
Sensing, sight and apps combine so a plant's safety, maintenance, environment and worker services share one operating picture.
Outcomes
- Real-time worker-safety geofencing
- PPE and hazard detection on CCTV
- Maintenance and assets on one queue
- Environment monitored continuously
Products deployed
The use case in depth
A plant is where combining layers pays off most: worker-safety geofencing (PULSE), hazard detection on cameras (VISTA), and maintenance, assets and canteen (NEXUS) are far stronger together than apart.
Run as one deployment, sensing, sight and apps become a single plant-operations layer — safety, maintenance, environment and worker services sharing one operating picture across every plant.
Explore the UrSpayce platform
The UrSpayce platform combines apps, IoT sensing and computer vision into one plant-operations layer.
See the UrSpayce platform →Frequently asked questions
How do IoT and computer vision work together on a plant?
PULSE geofencing tracks worker safety and EnviroSense monitors conditions, VISTA detects PPE and hazards on cameras, and NEXUS runs maintenance, assets and canteen — combined into one plant-operations layer.
Why combine layers instead of separate systems?
Safety, maintenance and worker services share one operating picture, so a plant runs on unified data rather than disconnected manual systems.
Does it span multiple plants?
Yes. The combined deployment runs across all five plants for 18,000 workers.